Small Capacity Concrete Batching Plant

Small capacity concrete batching plants generally refer to smaller-scale, relatively low-capacity concrete mixing equipment. The output of small concrete batching plants generally ranges from 25 to 75 cubic meters per hour. These concrete batch plants primarily include the HZS25, HZS35, HZS50 and HZS75 models, with theoretical production rates of 25, 35, 50, and 75 cubic meters per hour, respectively. The HZS25 concrete batching plant is typically equipped with a JS500 twin-shaft forced concrete mixer, the HZS35 concrete batching plant with a JS750 twin-shaft forced concrete mixer, the HZS50 concrete batching plant with a JS1000 twin-shaft forced concrete mixer, and the HZS75 concrete batching plant with a JS1500 twin-shaft forced concrete mixer.

Structural Configuration of Small Capacity Concrete Batching Plant:
- Concrete Mixer:
Typically, a twin-shaft forced concrete mixer is used, such as the JS750 twin-shaft forced concrete mixer in the HZS35 concrete batching plant. This concrete mixer features excellent mixing performance and wear resistance, and some units feature an anti-stick shaft design to reduce cleaning workload.
- Batching System:
This system consists of a batching machine, aggregate silo, powder silo, and screw conveyor. For example, the HZS35 concrete batching plant is typically equipped with a PLD1200 three-bin batching machine. Cement is stored in the cement silo and transported to the cement scale via a screw conveyor for metering. This system accurately measures a variety of materials, including aggregates, cement and fly ash.
- Control System:
Most systems utilize computer control or PLC intelligent control, offering simple operation and stable performance. These systems offer automatic, semi-automatic, and manual operation modes, enabling real-time monitoring of equipment operating status and production data. Some small concrete batching plants utilize imported electrical components, ensuring a long lifespan and low failure rate.
- Overall Structure:
Some small concrete batch plants utilize an integrated, compact design, occupying a small footprint and simplifying foundation construction. Other concrete batching plants utilize a modular, foundation-free design, such as mobile concrete batching plants. Their trailer-mounted design allows for quick disassembly and installation during relocation and facilitates transportation.

Advantages of Small Capacity Concrete Batch Plant:
- Low Cost:
The equipment's relatively simple structure results in a lower price. Furthermore, the relatively small number of components, such as the cement tank and batching machine, reduces costs. Operation is also relatively simple, requiring minimal operator skill and reducing labor costs.
- Small Footprint:
The compact layout of the equipment occupies a small space, making it suitable for use in locations with limited space, such as narrow urban construction areas or rural areas.
- Easy Operation:
The user-friendly interface is easy to master, making it easy for even novice operators to quickly master the system. A small workforce is required for operation and maintenance.
- Energy Saving and Environmental Protection:
Some concrete batching plants are equipped with energy-saving mixing units and environmentally friendly dust removal and wastewater recovery systems, reducing energy consumption and environmental pollution, meeting the environmental protection requirements of current construction projects.
- Easy Transfer:
Some small concrete batch plants are easily transferable and can be quickly moved between construction sites, increasing equipment utilization.

Application Scope of Small Capacity Concrete Batching Plant:
- Construction Projects:
Suitable for concrete pouring in small and medium-sized construction projects, such as rural self-built houses, small commercial buildings, and small residential communities.
- Transportation Projects:
Suitable for transportation infrastructure projects such as township road construction, urban road maintenance, and rural highway and bridge construction.
- Other Projects:
Can also be used in small water conservancy projects, small precast component plants, and commercial concrete supply stations, providing concrete production services.

Small capacity concrete batching plants are widely popular in the market due to their portability, simplicity, and low cost. Sales have been increasing, especially in small and medium-sized construction companies and in the rural market, where they enjoy high recognition and market share.